IT/OT Assessments: Bridging the Gap Between Operations and Technology

In modern manufacturing, the integration of Information Technology (IT) and Operational Technology (OT) is critical to efficiency, scalability, and competitive advantage. Yet, many organizations struggle with siloed systems, outdated infrastructure, and a lack of real-time visibility across their operations.

mode40’s IT/OT Assessment provides manufacturers with a clear roadmap to unify their digital and operational environments—ensuring seamless connectivity, security, and data-driven decision-making.

What is an IT/OT Assessment?

The mode40 IT/OT Assessment is a structured evaluation designed to identify gaps, risks, and opportunities in your manufacturing technology landscape. Our team analyzes your network architecture, automation systems, cybersecurity posture, and data flows, delivering a detailed report with actionable recommendations.

This assessment covers:

  • System Architecture Review – Evaluating how IT and OT systems connect and communicate.
  • Data Flow & Integration Mapping – Identifying inefficiencies and opportunities to optimize information exchange.
  • Cybersecurity & Risk Analysis – Assessing vulnerabilities and compliance with industry security standards.
  • Scalability & Future Readiness – Ensuring infrastructure supports long-term growth and digital transformation.

Proof in Results: Unifying IT & OT for a Medical Device Manufacturer

A multi-indstury manufacturer struggled with inconsistent data flows and security risks across its production network. The IT and OT teams operated in silos, leading to misaligned priorities and operational inefficiencies.

mode40 conducted an IT/OT Assessment, uncovering network bottlenecks, outdated security protocols, and data fragmentation. We provided a structured roadmap to modernize infrastructure, secure data transmission, and streamline IT/OT collaboration. The results?

40% improvement in system uptime due to proactive risk mitigation.
Elimination of data silos, enabling real-time decision-making.
Stronger cybersecurity posture through enhanced network segmentation.
Seamless integration of IT and OT teams under a unified strategy.

More Than an Assessment—A Foundation for Transformation

mode40’s IT/OT Assessment isn’t just a one-time review—it’s the first step toward a connected, data-driven manufacturing operation. With our expertise in MES, industrial networking, and enterprise integration, we help clients turn insights into action, bridging the IT/OT divide to unlock real business value.

What is your Manufacturing Source of Truth?

About mode40

mode40 is a full-service digital transformation company. We partner with companies looking to advance Industry 4.0 initiatives and drive measurable value across the enterprise through technology adoption. We seamlessly integrate engineering and technology to optimize manufacturing systems. Our mission is to guide clients through their digital transformation journey by aligning people, processes, and technology for maximum profit while solving business problems. We unlock profit from existing processes while engaging the workforce with technology tools while utilizing your current systems and existing assets before investing in new systems. mode40 acts as an extension of your team, or the whole team on digital transformation projects. We position resources for your transformation timeline and accelerate time-to-value to new or active projects.