Overall Equipment Effectiveness (OEE) is the gold standard for measuring manufacturing performance, yet most off-the-shelf OEE systems fall short. Generic solutions provide basic throughput tracking at the line level, but they lack the flexibility to adapt to unique production environments, process complexities, and data requirements.

With the MAST MES OEE Module, manufacturers gain a fully configurable solution that provides real-time, actionable insights tailored to their specific operations—not just generic industry benchmarks.

Why MAST MES for OEE?

Unlike traditional OEE tools that focus only on line-level availability, performance, and quality, MAST MES goes further, offering:

• Customizable OEE Metrics – Track machine, cell, line, or plant-level OEE based on your actual operational needs.
• Advanced Data Capture – Seamlessly integrate with SCADA, PLCs, IoT devices, and enterprise systems to ensure complete visibility.
• Automated Downtime Categorization – Eliminate guesswork with AI-assisted downtime tracking and root cause analysis.
• Configurable Loss Analysis – Identify specific constraints beyond standard OEE formulas, such as material flow, staffing, or shift dynamics.
• Scalable Architecture – Whether you manage a single production line or a global network of plants, MAST MES ensures consistent and comparable performance insights.

Proof in Results: Unlocking Hidden Capacity in Food Processing

A food processing company using a generic OEE tool struggled to identify hidden production losses beyond standard downtime tracking. Their system only reported high-level throughput metrics, making it impossible to pinpoint operator inefficiencies, minor stops, and product-specific performance variations.

mode40 implemented MAST MES OEE, providing custom KPIs, automated data collection, and detailed root cause insights. Within six months, the company achieved:

✅ 12% increase in overall throughput by eliminating untracked micro-stops.
✅ 30% improvement in equipment uptime through data-driven maintenance scheduling.
✅ Standardized OEE reporting across multiple facilities, tailored to unique process conditions.
✅ Faster problem resolution, reducing time spent on manual data entry and analysis.

More Than OEE—A System Built for Continuous Improvement

OEE is only as valuable as the insights it provides and the actions it enables. The MAST MES OEE Module doesn’t just measure—it guides manufacturers toward better performance, efficiency, and profitability.

What is your Manufacturing Source of Truth?