MAST MES: The Future of Manufacturing Execution
Manufacturers today face mounting pressure to increase efficiency, improve quality, and maintain agility in an increasingly digital world. Yet, most off-the-shelf MES solutions fail to meet real-world operational needs, offering generic workflows, rigid architectures, and limited configurability.
MAST MES is different.
Built by mode40, MAST MES is a next-generation Manufacturing Execution System designed to provide real-time visibility, intelligent automation, and full configurability—turning manufacturing data into a competitive advantage.
What Makes MAST MES Different?
Unlike traditional MES platforms, which focus on generic production tracking, MAST MES is a fully adaptable, data-driven ecosystem that provides:
- A Unified Manufacturing Source of Truth – Seamlessly integrates with SCADA, PLCs, IoT devices, ERP systems, and AI models to provide a real-time, holistic view of production.
- Modular & Scalable Design – Deploy only the modules you need, including OEE tracking, production planning, digital twins, AI agents, and continuous improvement workflows.
- Full Configurability – Unlike rigid, off-the-shelf MES solutions, MAST MES adapts to your unique processes, workflows, and business rules.
- AI-Powered Decision Support – Leverage AI-driven predictive maintenance, process optimization, and automated anomaly detection.
- Interoperability & Open Architecture – Support for Unified Name Space (UNS), MQTT, OPC UA, REST APIs, and other modern data standards ensures seamless connectivity.
- Future-Proofed for Industry 4.0 & Beyond – Designed to evolve with AI, IoT, digital twins, and smart automation technologies.
Proof in Results: Enabling Digital Transformation in Discrete Manufacturing
A discrete manufacturing company struggled with siloed data, inconsistent OEE tracking, and inefficient production planning across multiple sites. Their existing legacy MES could not provide real-time insights or predictive capabilities, leading to frequent production delays and excess waste.
mode40 implemented MAST MES, integrating real-time machine, operator, and enterprise data into a unified system. The impact was immediate:
✅ 25% increase in production efficiency, driven by AI-assisted scheduling and predictive maintenance.
✅ 30% reduction in unplanned downtime, with automated issue detection and proactive resolution.
✅ Real-time OEE monitoring, standardized across multiple plants.
✅ Seamless data integration across SCADA, MES, and ERP, eliminating manual reporting delays.
More Than an MES—A Data-Driven Manufacturing Ecosystem
MAST MES is not just a production tracking tool—it’s a fully integrated, intelligent manufacturing platform that empowers manufacturers to make better decisions, optimize operations, and drive continuous improvement.
If your current MES is holding you back, it’s time to rethink your approach.
What is your Manufacturing Source of Truth?
About mode40
mode40 is a full-service digital transformation company. We partner with companies looking to advance Industry 4.0 initiatives and drive measurable value across the enterprise through technology adoption. We seamlessly integrate engineering and technology to optimize manufacturing systems. Our mission is to guide clients through their digital transformation journey by aligning people, processes, and technology for maximum profit while solving business problems. We unlock profit from existing processes while engaging the workforce with technology tools while utilizing your current systems and existing assets before investing in new systems. mode40 acts as an extension of your team, or the whole team on digital transformation projects. We position resources for your transformation timeline and accelerate time-to-value to new or active projects.
