Case Study
Asset Alarming & Notification Escalation
Industry
Food and Beverage
Company Size
Fortune 2000
Facility Size
150+ Employees
Eliminate run-outs of tank product
Challenges
The manufacturer faced frequent product run-outs in tank systems, leading to:
- Production delays and inefficiencies.
- High volumes of same-day rush requests.
- Inefficient planning processes due to a lack of real-time data and visibility.
Solution
mode40 implemented a solution focused on proactive monitoring and real-time notifications:
- Flow Meter Installation: Deployed flow meters to monitor product levels continuously.
- Wireless Network Deployment: Installed a wireless network to enable real-time data transmission and communication across systems.
- Notification Escalation System: Delivered actionable insights to the right team member at the right time, ensuring timely response and resolution of potential issues.
Outcomes
The Asset Alarming & Notification Escalation solution resulted in significant improvements:
- 97% Decrease in Run-Out Events: Near-elimination of tank run-outs ensured consistent production flow.
- 93% Decrease in Same-Day Rush Requests: Drastically reduced emergency logistics and resource allocation.
- 70% Reduction in Planning Process Effort: Streamlined planning enabled better resource management and reduced operational inefficiencies.
With real-time monitoring and proactive notifications, the right information was delivered to the right person at the right time, enabling informed decision-making and operational excellence.
objective
About mode40
mode40’s approach combines advanced technology with operational expertise to address real-world challenges effectively. By implementing proactive monitoring and notification systems, mode40 delivered a solution that not only eliminated critical inefficiencies but also empowered the customer to achieve better resource management and operational control. The result was a comprehensive improvement in production processes, reduced costs, and a foundation for scalable, data-driven operations.
