Audit readiness One lot’s checks, readings and lab results, already together. Historian + Form Builder + Integration Hub + Knowledge Library Every control point check goes on a form at the line, and every fill and checkweigh reading stays with its run. Pull up the run and its checks, readings and lab results are already together, with the procedure cited. See how it works 1 It connects ERP Quality system Lab results 2 What runs, and what it does HistorianKeeps every fill and checkweigh reading with its time, line and run. Form BuilderPuts the CCP check and the HACCP log on a tablet at the control point. Integration HubReads the ERP, the quality system and lab results, so one lot's story isn't in three places. Knowledge LibraryHolds the procedure an auditor asks about, cited by page. 3 What you get Lot 4471 record CCP checks signed Checkweigh readings logged Lab result attached
Recurring inspections Every CCP check and pre-op inspection shows up on time, and gets signed. Workflow Engine + Form Builder + Notification Center Set the rule once: every two hours on Line 3, or once a shift for the pre-op check. The check arrives on the tablet when it’s due and is recorded with who did it. A missed one shows as overdue, not as a blank line on the clipboard. See how it works 1 It connects HACCP log Sanitation schedule 2 What runs, and what it does Workflow EngineGenerates each check from the rules you set and marks anything overdue. Form BuilderRecords the check at the control point, with who did it and when. Notification CenterBrings what needs a person to the bell, by role and by site. 3 What you get Line 3, today Pre-op sanitation CCP 2 temperature, 10:00 CCP 2 temperature, 12:00
Quality monitoring A fill weight drifts. The lot is held before it ships. SPC Engine + Auditor + Investigation Engine The SPC Engine flags a checkweigh reading three sigma out, or eight in a row on one side of the mean. Inside the authority you set, the Auditor opens the hold. Anything outside it waits for your quality manager to decide. See how it works 1 It connects Checkweigher Quality system ERP 2 What runs, and what it does SPC EngineScores each fill reading as it's logged and flags the drift. AuditorSweeps every 15 minutes and opens the hold inside the authority you set. Notification CenterPuts the hold on the bell of the people who own the lot. Authority MatrixSets which holds the Auditor may open alone. The rest wait for a person. Investigation EnginePicks it up as a case when the drift needs a cause. 3 What you get Fill weight, lot 7731
Equipment uptime See which line is down, and why, before the Monday meeting. Historian + OEE Engine Every stop on your fillers and packaging lines is logged with its time and reason. The OEE Engine shows availability, performance and quality per line, so the meeting starts from the number the floor saw. See how it works 1 It connects Filler PLC SCADA ERP 2 What runs, and what it does HistorianTakes machine state, counts and faults as they happen, and keeps every stop with its time and asset. OEE EngineTurns them into availability, performance and quality, line to site. Integration HubCarries work orders from the ERP, so each stop is tied to the job it hit. 3 What you get OEE by line, this shift 88 Fill 1 73 Fill 2 64 Pack 1 92 Pack 2
Dynamic scheduling A filler stops. The schedule recovers. Historian + OEE Engine + Scheduling Engine + Planner The Historian records the stop and the OEE Engine shows what it cost. The Scheduling Engine reruns the plan around changeovers and what the other lines can still run. Inside the authority you set, the Planner applies the moves. Anything outside waits for a person to commit it. See how it works 1 It connects Filler PLC SCADA ERP 2 What runs, and what it does Integration HubCarries the open orders from the ERP, so the plan starts from real demand. HistorianRecords the stop the moment the line goes down. Nothing to reconstruct. OEE EngineYou see what the stop costs before the shift review. Scheduling EngineReruns the plan against changeovers, shifts and what each line can still run. PlannerWakes when the line stops and proposes which runs move and when. Approval QueueMoves outside the Planner's authority wait here for a yes. 3 What you get Filler 2 stopped 14:02, fault 214
Root cause analysis A complaint comes in. You trace it back through the lot, and the fix gets written down. Investigation Engine + Coach + Knowledge Library The complaint becomes one case, tied to the lot’s readings and checks. The Investigation Engine tracks causes and countermeasures to closure, and the next case on that line finds how this one was solved. See how it works 1 It connects Quality system Lab results Complaint log 2 What runs, and what it does Investigation EngineTurns the complaint into one case: causes, countermeasures, evidence and the lesson. CoachPulls causes and countermeasures from closed cases when you ask. Nothing reaches the case until you review it. Knowledge LibraryKeeps the closed case searchable for the next one. 3 What you get CA CASE-0431Underfill, Fill Line 2, cause established Sev 2
Knowledge and training The sanitation crew asks for the allergen changeover steps and gets your own SOP, cited. Knowledge Library + Retrieval Engine + Q&A Engine Your SOPs, sanitation procedures and training video go in one library. Anyone asks in plain words and gets the steps from your documents with the page cited, or a plain answer that no document covers it. See how it works 1 It connects SharePoint SOP binders Training video 2 What runs, and what it does Knowledge LibraryHolds your SOPs, sanitation procedures and training video, one collection per site if you want. Retrieval EngineFinds the exact passage, or the minute in a video, that answers the question. Q&A EngineAnswers in plain words with the page cited, and says so when no document has the answer. SecurityAnswers come only from the collections each person's role can see. Form BuilderPuts the sanitation procedure beside the check, so people learn it while they do the job. 3 What you get allergen changeover steps, Line 3
Demand and purchasing An ingredient or packaging shortfall shows up early, and a person approves every order. Demand Planner + Buyer + Supplier Registry + Approval Queue Plan the forecast by customer and SKU. The Demand Planner shows the shortfall in film, cartons or an ingredient before the run, and the Buyer drafts the requisition when you ask. See how it works 1 It connects ERP Forecast spreadsheet Supplier list 2 What runs, and what it does Demand PlannerPlans the forecast by customer and SKU, and shows shortfalls as reorder recommendations. BuyerDrafts the requisition when you ask, with the supplier, lead time and last price filled in. Supplier RegistryKeeps one record per supplier: what they supply and the site they serve. Approval QueueOrders wait here until a person releases them. 3 What you get Short for Thursday: shrink film, Pack 2
Supplier management One record per ingredient and packaging supplier, with every off-spec load on it. Supplier Registry + Form Builder + Integration Hub Add each supplier once, and receiving, purchase orders and report cards all point at the same record. A load that arrives late or off spec is logged against the supplier at the dock, so the supplier review starts from what happened. See how it works 1 It connects ERP Receiving log Supplier list 2 What runs, and what it does Supplier RegistryHolds one record per supplier: what they supply and the site they serve. Receiving, orders and report cards pick from it. Form BuilderTurns the receiving inspection into a form filled in at the dock, every answer kept with its form version. Integration HubKeeps your ERP connected, with every message logged. 3 What you get Load 2208, liquid sugar On time Quantity Spec off spec
Multi-site visibility Every plant counts downtime the same way. Facility Organizer + Historian + OEE Engine Describe each plant’s lines and shifts once. Every filler and packer sends the same readings, and one calculation answers for line, area and plant, so two plants compare on the same number. See how it works 1 It connects ERP Filler PLC SCADA 2 What runs, and what it does Facility OrganizerHolds each plant's areas, lines and shifts in the same structure, under the names that plant already uses. Integration HubConnects each plant's ERP and other systems, with every message logged and scoped to its plant. HistorianTakes in, out and reject counts and running state from every filler and packer. OEE EngineRuns one calculation for availability, performance and quality, from line up to plant. SecurityGives each person the plants they work at and no others. 3 What you get Plant B Packaging Line 3 Filler