Did anyone catch that drift before it shipped?

A reading slips out of range overnight and nobody is watching the chart. It's caught within 15 minutes, the hold is opened or brought to a person, and the evidence is already on the case.

Book a demo All use cases
  • Storage temperature, lot 7731
  • 1 Auditor: hold opened, lot 7731
  • Investigation: INV-0311 Severity 2 3 sign-offs open

Some of the people we've built with

How it works

How a drifting reading becomes a held lot

Each Module does one job, in this order.

1 It connects

  • CMM
  • Quality system
  • ERP

2 What runs, and what it does

  1. SPC EngineScores each sample as it's logged: past three sigma, or eight in a row on one side of the mean.
  2. AuditorSweeps every 15 minutes and opens the hold inside its authority.
  3. Notification CenterPuts the hold on the quality lead's bell, with the record one click away.
  4. Authority MatrixSays whether the Auditor may hold alone, or must wait for a person.
  5. Investigation EngineTurns the hold into one case, with the evidence attached.

3 What you get

  • Storage temperature, lot 7731

In customer plants, downtime fell 86% and shorts went from 50 a month to 12.

Real plants, real numbers, first in manufacturing.

  • less downtimeacross seven production facilities 86%
  • customer shorts a monthwithin six months 50 to 12
  • longer planning horizonin a customer deployment 50%
  • facilities on one installationrun by one customer 19
Where these numbers come from

These numbers come from customer deployments, first in manufacturing. We don’t name customers without asking them first. If you want to talk to one, ask us and we’ll ask them.

What runs it

  • Finding: Cooler 3 temperature Severity: high 8 in a row above centre
  • Findings this week, low to critical 9

Watch every number on every form

The Auditor checks each quality metric against its own baseline. In the Auditor, AI does one job: drafting the root cause for a person to edit.

  • Every numeric field on your forms tracked, including ones nobody thought to chart
  • Each finding gets a severity, from low to critical
  • The same record always gives the same flags, because the rules are fixed
  • Sensitivity set per characteristic, three sigma by default
  • Thin data holds the flag back until there's enough to judge

Where it runs

FAQ

Bring a run of readings. We'll find the drift.

30 minutes with a run of your own readings. We'll show you what gets flagged and when.

Book a demo See the SPC Engine